brick extruder

brick extruder

brick extruder

JKY50/50-40 Two-stage de-airing extruder is a new type environmental protection hard model de-airing extrusion equipment developed in our company in accordance with the nation walling reform policy, market demand and the technical requirements of the nation construction material industry standard JC343.1-3 (De-airing brick extruder) and in combination with the practical experience for many years. The mechanical equipment has the features of large bearing extrusion pressure, strong load capacity, high quality of unfired brick strip and wide scope of raw material usage, etc. The equipment is suitable for the main raw materials such as clay, shale and coal gangue. Different kinds of de-airing solid brick and bearing & non-bearing hollow brick can be made by the extruder. The machinery adopts “T” shape two-stage de-airing structure with the features of convenient operation, safety, reliability and working uniformity, etc. The machinery includes two parts of stirring & extruding in upper stage and host machine extrusion forming in lower stage.

brick extruder

  1. 性能及技术参数:
    2. Performance and Technical Parameters:
型号

Model

JKY55/55-40

JKY55/55-40

备注

Remarks

生产能力(块/小时)

Production capacity (pieces/h)

12000~17000(标砖)

12,000~17,000 pieces (standard brick)

 
挤出压力(MPa)

Extrusion pressure (Mpa)

≥4.0

≥4.0

 
配用动力(KW)

Required power (KW)

上级:Yy315s-6/75kw

Upper stage: Yy315s-6/75kw

 
下级:Y355m-6/200kw

Lower stage: Y355m-6/200kw

 
真空压力

Vacuum pressure

≥-0.092

≥-0.092

 
主轴转速(转/分钟)

Main shaft speed (rpm)

上级:38

Upper stage: 38rpm

 
下级:25

Lower stage: 25rpm

 
成型含水量(湿基%)

Shaping moisture content (wet basis %)

16 ~ 20

16 ~ 20

 
原料塑性指数

Raw material plasticity index

7 ~ 15

7 ~ 15

 
配用减速机

Required reducer

上级:ZLY600D    i=10.89

Upper stage: ZLY600D    i=10.89

 
下级:ZLY960B    i=15.95

Lower stage: ZLY960B    i=15.95

 
配用三角带

Required V-belt

上级:7— SPB-4700

Upper stage: 7-SPB-4700

 
下级:9 — SPC-5500

Low stage: 9-SPC-5500

 
配用真空泵(水环式)

Required vacuum pump (water circulation type)

2SK ~ 6 ~ 2SK-12

2SK ~ 6 ~ 2SK-12

 
配用电机:Y15 ~ 22KW

Required electric motor: Y15 ~ 22KW

 
外型尺寸mm 长×宽×高

Overall dimension mm length × width × height

5350×5550×2510

5,350×5,550×2,510

 
以上有关参数因原料或砖型不同将有所变化。

The above related parameters may change due to different raw material or brick type.

  1. 设备的主要结构
    3. Primary Structure of Equipment:

该机为“丁”型全钢双级真空结构,操作方便、安全可靠、运行平稳。全机分为上级搅拌和下级主机挤出两部分(见附图三)。

The machine is “T” shape all-steel two-stage de-airing structure with the features of handiness, safety, reliability and uniformity of operation. The whole machine includes two parts of upper stage stirring and lower stage host machine extrusion (See attached Figure 3).

(1). 上级搅拌部分
(1). Upper stage stirring part:

上级搅拌部分由真空缸A1、封泥盖A2、搅拌绞刀A3、 搅拌齿A4 、搅拌轴A5、搅拌箱A6、对齿轮箱A7 、减速箱A8、 气动离合器A9 、排水阀A10及真空泵A11组成。

The upper stage stirring part is consisted of vacuum cylinder A1, lute cover A2, stirring reamer A3, stirring teeth A4, mixer shaft A5, stirring tank A6, counter gear box A7, reduction box A8, pneumatic clutch A9, drain valve A10 and vacuum pump A11.

动力由电机经气动离合器A9传入减速箱A8和对齿轮箱A7,通过一组对齿轮的传动使两根搅拌轴A5、相向旋转,将搅拌箱A6内的泥料由装在搅拌轴上的搅拌齿A4、输送绞刀A3送入真空缸A1抽真空后进入下级机身内。

The power is transmitted to reduction box A8 and counter gear box A7 by electrical motor via pneumatic clutch A9. Via transmission of a group of counter gear, two pieces of mixer shaft A5 rotate in opposite direction. The pug inside stirring tank A6 is sent to vacuum cylinder A1 via stirring reamer A3 and stirring teeth A4 mounted in mixer shaft A5. After vacuumizing, the pug is conveyed into the main body in the lower stage.

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(2). 下级主机挤出部分: (2). Lower stage host machine extrusion part: 下级挤出部分由气动离合器B1、减速箱B2、机身后轴承室总成B3、绞刀轴B4、机身前轴承及密封总成B5、下级机身B6、剖分泥缸B7、机头B8、机口B9压泥板前轴承室总成B10、压泥板后轴承室总成B11等零部件组成。 The lower stage extrusion part…Read more